The equipment is an automated means to fill sterile dry powder or sterile liquid of different fill volumes in a glass vial and close the same with rubber stopper. It has double head for injectable dry powder filling and eight heads for injectable liquid filling.

This is a servo driven machine and is equipped with vial sampling system and automatic rejection system in case of no rubber stopper on vial.
 

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PRODUCT DETAILS

Technical Specifications

AHPF-250DSLF

Powder Filling Output/Hour

12,000 Fills for Single Dose 
6,000 Fills for Double Dose 
4,000 Fills for Triple Dose 
3,000 Fills for Four Dose 

Liquid Filling Output/Hour

10,800 - 12,000 for 5/10 ml Vials

Powder Fill Capacity

50 mg to 1.5 gm In single dose with help of extra change parts and 1.5 gm to 5 gm by double, triple and four dose depending upon bulk density of powder

Liquid Fill Capacity

0.5 ml to 100 ml 

Vial Sizes

Powder - 5 ml to 30 ml
Liquid - 2 ml to 100 ml

Rubber Stopper Sizes

13 mm & 20 mm 

Rubber Stoppering Mechanism

Vacuum Disk Based Pick and Place System

Machine Dimensions

4800 mm (L) X 1350 mm (W) X 2100 mm (H) (Approx.)

Salient Features

• Fully automatic injectable dry powder filling, injectable liquid filling and stoppering operation in one machine
• PLC with 10" touch screen HMI for machine control
• Online pre - media filling system
• Safety clutch system to avoid vial breakage
• Flush mounted gauge & regulator for easy setting
• Servo driven rotary piston pumps for liquid filling
• Vial sampling facility before stoppering
• Vial rejection facility in case of no rubber stopper on vial
• 2ml to 50ml liquid filling in single dose and 100ml liquid filling in double dose
• Pick and place type rubber stoppering system for proper placement of stoppers on vial
• Suitable for plain as well as slotted stoppers (for lyophilization), with the help of change parts
• No vial - No fill arrangement- No stopper system
• Change parts of black colored delrin material
• Toughened glass safety cabinet with SS structure
• Separate D.C controller for vibratory rubber stopper bowl
• All contact parts are easily removable for autoclaving / sterilization
• Pure air filters for air and vacuum
• Pre & post gassing system
• An inbuilt real – time speed indicator will show actual speed of machine
• Heavy duty base frame to ensure smooth & vibration free operation
• 3 nos. NVPC ports at customer’s desired location on machine (counters at customer's scope)

Optional Accessories

• Laminar air flow system
• Additional bung feeding system
• Powder loading system above hopper
• Dust extraction unit
• Loadcell based buffer tank
• Liquid recirculation system in buffer tank 
• Industrial PC with 21 CFR part 11 compliance SCADA system